Applicable industries: Commercial vehicles, passenger vehicles (including new energy vehicles), and other fields

Corresponding parts: Components of new energy power systems, components of diesel/gasoline vehicle power systems

The equipment description: The camera carried by the servo mechanism is placed on the upper surface of the workpiece, and the backlight is placed on the lower surface of the workpiece to illuminate and capture the through holes of the workpiece for inspection. The inspection content includes the through holes of the upper valve plate (37 locations) and the lower valve plate (42 locations), with the inspection standard being a tolerance band of 0.8mm.

Equipment functions: Code reading, machine vision inspection (deep learning), traceability, data analysis, inspection area demarcation, remote viewing

Algorithmic advantages: By developing our own image processing algorithms, we can handle abnormal conditions such as out-of-focus images captured by the camera during the movement of the servo mechanism and foreign substances adhering to the through holes of the workpiece, providing high-quality images for the detection algorithm. Then, we conduct detection through template matching. With this dual guarantee, the accuracy of the detection results is significantly improved.

Equipment Specifications

Production cycle time: 40 seconds (customized according to the workpiece conditions)

Industrial cameras: Basler, Hikvision, Dahua

Light source: High-brightness backlight

Control system: Mitsubishi PLC + Mitsubishi servo

*The above product parameters are for reference only. For detailed information, please call for consultation.